HUSABERG
2004 - 2008 HUSABERG FE 550 E

FE 550 E (2004 - 2008)

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Husaberg FE 550 E (2004–2008): The Cult Classic Enduro That Rewrote the Rules

Introduction

The Husaberg FE 550 E isn’t just a motorcycle—it’s a statement. Born in an era when “big bore” enduro bikes were transitioning from raw, fire-breathing beasts to refined powerhouses, the FE 550 E carved out its own niche. Produced between 2004 and 2008, this Swedish-engineered machine blended KTM’s off-road DNA with quirks that made it a legend among riders who craved something different. Whether you’re a vintage enduro enthusiast or a modern rider curious about the Berg’s mystique, this review dives into why the FE 550 E remains a cult favorite.


Riding Experience: A Symphony of Power and Control

Throttle Therapy

Swinging a leg over the FE 550 E feels like strapping into a fighter jet disguised as a dirt bike. The 549.8cc single-cylinder engine dominates the experience, delivering a surge of torque that’s both addictive and intimidating. Unlike modern fuel-injected bikes, the Keihin MX FCR 41 TPS carburetor gives the throttle a raw, analog feel. Crack it open, and the Berg lunges forward with a linear yet urgent pull, blurring the line between control and chaos.

Test rider Jimmy Lewis put it best: “The motor is addictive. You’ll crave the acceleration.” On tight trails, the hydraulic clutch (a rarity in its time) lets you feather power with surgical precision. But it’s in open terrain where the FE 550 E shines—100 mph (160 km/h) arrives with a grin-inducing ease, though you’ll want goggles to shield against wind-induced tears.

Ergonomics: Love It or Hate It

At 930 mm (36.6 in), the seat height is towering, forcing shorter riders to tip-toe. The riding position polarizes: some praise the “stinkbug” stance (rear-high, front-low) for keeping knees unlocked during long rides, while others find it cramped. The pegs sit higher than competitors’, creating a unique center of gravity that rewards aggressive standing positions.


Engine Performance: The Heart of the Beast

Engineering Oddities

The FE 550 E’s engine isn’t just powerful—it’s weird. The cylinder sleeve is integrated into the crankcases, a design choice that reduces weight but raises eyebrows. Then there’s the “backward” chain drive (on the right side), a Husaberg trademark that forces clutch and ignition swaps. But these quirks pay off: the engine’s 11.8:1 compression ratio and 4-valve head produce 58 PS (43 kW), rivaling modern 450s.

Smooth Operator

What surprises most is the refinement. The balance shaft tames vibrations, letting the engine rev freely without numbing your hands. Test rider Karel Kramer noted, “It runs great from way down low and stinkin’ incredible in the mid and top.” Unlike its brute-force sibling, the FE 650, the 550 avoids feeling agricultural, striking a perfect balance between tractability and frenzy.


Chassis and Handling: A Study in Contradictions

Frame Firsts

The 25CrMo4 steel frame doubles as an airbox—yes, you read that right. The air filter sits under the seat, fed by ducts in the frame’s backbone. This design slims the bike’s profile, improving knee grip, but also explains the Berg’s signature “chirping” noise (blame airflow, not a trapped bird).

On the Trail

With a 1490 mm (58.7 in) wheelbase and 109 kg (240 lbs) dry weight, the FE 550 E feels lighter than its specs suggest. The WP suspension—48mm USD forks up front and a PDS shock out back—is plush over rocks yet firm enough for motocross jumps. Riders note a slight front-heavy bias, which boosts confidence in loose turns. However, the high footpegs demand adjustment; those used to Japanese bikes might fumble for leverage initially.


Suspension: WP’s Hidden Gem

The FE 550 E’s WP suspension was ahead of its time. The 295 mm (11.6 in) front travel and 320 mm (12.6 in) rear travel absorb everything from root-strewn singletrack to whoops. Soft stock settings cater to enduro purists, but the forks respond well to tweaks. Pro rider Scott Forward praised its bottoming resistance: “For a big-bore bike, it handles well and feels light.”


Competition: How the Berg Stacks Up

KTM 525 EXC (2003–2007)

KTM’s 525 EXC was the FE 550 E’s archrival. Both shared WP suspension and Austrian roots, but the KTM’s wider dealer network and conventional layout made it more accessible. The Berg counters with a smoother powerband and lighter feel, though KTM’s chassis offered more adjustability.

Honda CRF450X (2005–2017)

Honda’s CRF450X appealed to reliability seekers. Its engine lacks the Berg’s top-end rush but wins in low-maintenance design. The FE 550 E’s hydraulic clutch and electric start (a rarity in mid-2000s enduros) gave it an edge for technical riding.

Yamaha WR450F (2004–2015)

Yamaha’s WR450F prioritized durability over excitement. The Berg’s power advantage is undeniable, but the WR’s bulletproof reputation made it a safer bet for remote adventures.

Verdict: The FE 550 E wasn’t for everyone—but for riders valuing power and exclusivity, nothing else came close.


Maintenance: Keeping the Legend Alive

Oil System Quirks

The FE 550 E’s 1-liter oil capacity demands frequent changes. Use high-quality 10W-50 synthetic oil (available at MOTOPARTS.store) to avoid the infamous “blue smoke” syndrome, where excess oil vents into the airbox. Pro tip: Don’t overfill! The bike “self-regulates” by spitting out surplus oil—a feature, not a bug.

Air Filter Access

The under-seat air filter is a blessing and a curse. Cleaning takes minutes, but avoid flipping the bike upside-down—unless you want oil soaking the filter. Upgrade to a twin-air filter for better airflow and durability.

Brakes and Suspension

The Brembo brakes (260mm front/220mm rear) lack modern bite but are easy to modulate. Swap pads for sintered metal compounds in muddy conditions. For suspension, WP SAE 5W fork oil maintains plushness, while a shock rebuild every 100 hours prevents sag.

Chain Care

The right-side chain wears faster due to alignment quirks. A DID ERT2 gold chain reduces stretch and matches the Berg’s bling factor.


Conclusion: The Uncompromising Icon

The Husaberg FE 550 E isn’t a motorcycle you settle for—it’s one you fall in love with. Its flaws (quirky ergonomics, niche parts) fade next to the sheer thrill of riding a bike that feels alive beneath you. As Karel Kramer quipped, “The 550 is domesticated but not declawed.”

For owners, MOTOPARTS.store offers the upgrades and OEM replacements to keep your Berg biting hard. Whether you’re chasing vintage enduro glory or just want a conversation starter at the trailhead, the FE 550 E delivers.




Specifications sheet

Engine
Stroke: Four-stroke
Ignition: Kokusan digital
Max power: 43 kW | 58.0 hp
Fuel system: Keihin MX FCR 41 TPS carburetor
Lubrication: Pressure circulation, trochoit oil pump
Displacement: 550 ccm
Bore x Stroke: 100 x 70 mm (3.9 x 2.8 in)
Configuration: Single
Cooling system: Liquid-cooled
Compression ratio: 11.8:1
Number of cylinders: 1
Dimensions
Wheelbase: 1490 mm (58.7 in)
Dry weight: 109
Seat height: 930 mm (36.6 in)
Ground clearance: 380 mm (15.0 in)
Fuel tank capacity: 9 L (2.4 US gal)
Drivetrain
Clutch: Hydraulic wet multi-disc
Final drive: chain
Transmission: 6-speed
Rear sprocket: 48
Front sprocket: 15
Maintenance
Fuel type: Premium unleaded
Rear tire: 140/80-18
Chain type: 520 pitch
Engine oil: 10W50
Front tire: 90/90-21
Brake fluid: DOT 4
Spark plugs: NGK DCPR8E or NGK DCPR8EIX
Spark plug gap: 0.6
Coolant capacity: 1.0
Engine oil capacity: 1.0
Valve clearance (intake, cold): 0.12 mm
Valve clearance (exhaust, cold): 0.12 mm
Recommended tire pressure (rear): 2.0 bar (29 psi)
Recommended tire pressure (front): 1.5 bar (22 psi)
Additional Features
ABS: Not equipped
Wheels: Spoked wheels with aluminum rims
Exhaust system: 2-into-1 nickel-plated aluminum muffler
Starter system: Electric & kick
Chassis and Suspension
Frame: 25CrMo4 tempered steel
Rear brakes: Single 220 mm disc, 1-piston Brembo caliper
Front brakes: Single 260 mm disc, 2-piston Brembo caliper
Rear suspension: WP PDS 5018 monoshock, 320 mm (12.6 in) travel
Front suspension: WP USD 4860 MA telescopic fork, 295 mm (11.6 in) travel






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