MZ
1997 - 2005 MZ 660 BAGHIRA

660 BAGHIRA (1997 - 2005)

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MZ 660 Baghira (1997–2005): The Underdog Dual-Sport That Packs a Punch

Introduction

The MZ 660 Baghira is a motorcycle that defies easy categorization. Built during an era when dual-sport bikes were either hyper-specialized for off-road prowess or neutered for pavement duty, the Baghira carved out its own niche. With variants ranging from the knobby-tired Enduro to the street-focused Black Panther and Street Moto, this German-engineered machine offered riders a rare blend of versatility, simplicity, and brute-force torque.

I recently spent a week with a 2001 MZ Baghira Enduro model, and it left an impression that’s hard to shake. This isn’t a bike that coddles you with refinement—it’s raw, mechanical, and unapologetically analog. But that’s precisely where its charm lies. Let’s dive into what makes this underrated dual-sport a hidden gem.


Design & Ergonomics: Function Over Flair

The Baghira’s design language screams “purpose-built.” Its angular fuel tank, high-mounted fenders, and minimalist bodywork give it a utilitarian aesthetic that hasn’t aged a day. The cockpit is sparse but functional, with a basic analog speedometer and idiot lights that prioritize durability over dazzle.

Seat height varies between models:
- Enduro/Forest: 890–930 mm (35–36.6 inches)
- Street Moto: 830–900 mm (32.7–35.4 inches)

Even at its lowest setting, the seat height demands a confident inseam, but the narrow profile helps shorter riders plant a foot. The upright riding position is comfortable for hours, though wind protection is nonexistent—a fair trade for off-road maneuverability.

The 18-liter fuel tank on early models (reduced to 12.5 liters in later years) gives it a range of ~250–300 km (155–186 miles), depending on riding style. For adventurers, that’s a godsend. The Street Moto’s sleeker tank (12.5L) leans into its urban identity but still offers respectable mileage.


Engine & Performance: Torque Is the Name of the Game

At the heart of the Baghira lies a liquid-cooled 660cc single-cylinder engine derived from Yamaha’s XTZ660. This isn’t a rev-happy motor—it’s a grunter. With 57 Nm (42 lb-ft) of torque peaking at just 5,250 RPM, it’s all about low-end punch.

Key specs across variants:
- Power: 37–50 HP (27–36.5 kW)
- Top speed: 154–165 km/h (95–102 mph)
- 0–100 km/h (0–62 mph): 5.8 seconds (50 HP models)

Twist the throttle, and the Baghira surges forward with a visceral growl. The carbureted engine (Mikuni BST40 on most models) delivers crisp response, though it’s happiest between 3,000–6,000 RPM. On dirt roads, the torque lets you tractor up hills in third gear; on pavement, it pulls strongly up to 130 km/h (80 mph) before vibes become intrusive.

The 5-speed transmission (4-speed on some Street variants) is clunky but precise. Clutch action is heavy—expect a forearm workout in stop-and-go traffic.


On-Road vs. Off-Road Manners

Off-Road (Enduro/Forest Models)

  • Tires: 90/90-21 front, 120/80-18 rear (knobby)
  • Suspension travel: 280 mm (11 inches) front/rear
  • Weight: 170–181 kg (374–399 lbs)

The Baghira isn’t a featherweight, but its steel frame and balanced geometry make it surprisingly nimble. The adjustable WP rear monoshock soaks up rocks and ruts, while the telescopic fork stays composed during hard braking. Standing on the pegs feels natural, though the weight becomes apparent in deep sand or technical single-track.

On-Road (Street Moto/Black Panther)

  • Tires: 120/70-17 front, 160/60-17 rear (road-biased)
  • Brakes: 245 mm discs (single front/rear)

Swap the knobbies for street rubber, and the Baghira transforms. The 17-inch wheels lend stability in corners, and the suspension firms up nicely for aggressive pavement riding. Brakes lack initial bite but offer progressive feel—upgrading to sintered pads (available at MOTOPARTS.store) is a wise move.


Competition: How Does It Stack Up?

Honda XR650L

  • Pros: Lighter (156 kg / 344 lbs), legendary reliability.
  • Cons: Air-cooled, less torque (52 Nm), dated design.

The XR650L is a desert racer at heart. The Baghira counters with better road manners and a liquid-cooled engine that’s happier in traffic.

Yamaha XT660Z Ténéré

  • Pros: Fuel-injected, 48 HP, modern electronics.
  • Cons: Higher cost, complex maintenance.

The Ténéré is more refined but loses the Baghira’s mechanical simplicity. For DIY enthusiasts, the MZ’s carburetor and valve adjustments (every 5,000 km) are easier to manage.

KTM 640 Adventure

  • Pros: 50 HP, 149 kg (328 lbs), off-road dominance.
  • Cons: Harsh seat, vibration-heavy, rare parts.

The KTM is a thoroughbred racer—the Baghira is the workhorse. If you value comfort and parts availability, the MZ shines.


Maintenance: Keeping the Beast Alive

The Baghira’s no-frills engineering makes it a dream for home mechanics. Key points:

Oil & Filters

  • Interval: Every 5,000 km (3,100 miles)
  • Capacity: 3.0L (with filter) / SAE 10W-40
  • Spark plugs: NGK DPR9EA-9 or DPR9EIX-9 (gap 0.9 mm)

Valve Adjustments

  • Intake: 0.10–0.15 mm (0.004–0.006 in)
  • Exhaust: 0.15–0.20 mm (0.006–0.008 in)

Check every 10,000 km. The shim-under-bucket design requires patience but no special tools.

Chain & Sprockets

  • Stock gearing: 15/45 teeth
  • Chain: 114 links

A DID 520VX2 chain and hardened steel sprockets (available in our store) extend service life.

Cooling System

  • Coolant capacity: 1.25L
  • Replace every 2 years

Use ethylene glycol-based coolant and inspect hoses for cracks.

Brakes

  • Fluid: DOT 4 (replace biannually)
  • Pads: Organic (stock) → Upgrade to sintered for better bite.

Conclusion: The Unpretentious Adventurer

The MZ 660 Baghira isn’t perfect. It vibrates like a paint shaker at highway speeds, the electric starter can be moody in cold weather, and parts sourcing requires diligence. But these quirks fade when you’re carving a forest trail or lane-splitting through city traffic.

This is a bike that rewards riders who value character over convenience. With basic upkeep—and a few strategic upgrades from MOTOPARTS.store—the Baghira will outlast trends, outgrin pricier machines, and remind you why motorcycling is about soul, not specs.

Ready to personalize your Baghira? Explore our curated selection of performance parts, ergonomic upgrades, and off-road accessories at MOTOPARTS.store.




Specifications sheet

Engine
Stroke: Four-stroke
Max power: 37 kW | 50.0 hp
Max torque: 57 Nm
Fuel system: Carburettor
Max power @: 6500 rpm
Displacement: 660 ccm
Max torque @: 5250 rpm
Bore x stroke: 100.0 x 84.0 mm (3.9 x 3.3 in)
Configuration: Single
Cooling system: Liquid
Compression ratio: 9.2:1
Number of cylinders: 1
Dimensions
Wheelbase: 1530 mm (60.2 in)
Dry weight: 174
Wet weight: 180
Seat height: 830–940 mm (32.7–37.0 in)
Ground clearance: 280 mm (11.0 in)
Fuel tank capacity: 12.5 L (3.3 US gal), reserve 2.5 L (0.66 US gal)
Drivetrain
Final drive: chain
Chain length: 114
Transmission: 5-speed
Rear sprocket: 45
Front sprocket: 15
Maintainance
Rear tire: 120/80-18 o- 160/60-17
Engine oil: 10W-40
Front tire: 90/90-21 o- 120/70-17
Brake fluid: DOT 4
Spark plugs: NGK DPR9EA-9 or NGK DPR9EIX-9
Spark plug gap: 0.9
Coolant capacity: 1.25
Forks oil capacity: 1.16
Engine oil capacity: 3.0
Valve clearance (intake, cold): 0.10–0.15 mm
Valve clearance check interval: 24,000 km (15,000 mi)
Valve clearance (exhaust, cold): 0.15–0.20 mm
Recommended tire pressure (rear): 2.2 bar (32 psi) solo, 2.5 bar (36 psi) with passenger
Recommended tire pressure (front): 1.8 bar (26 psi)
Chassis and Suspension
Rear brakes: Single disc
Front brakes: Single disc
Rear suspension: Adjustable rear monoshock
Front suspension: Telescopic fork (45 mm diameter)
Rear wheel travel: 280 mm (11.0 in)
Front wheel travel: 280 mm (11.0 in)






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